Introduction

Pavement brick making machines are essential in the construction industry for producing durable and high-quality bricks. Understanding the materials and components used in these machines is crucial for manufacturers and operators. This article delves into the specific materials employed in the construction of pavement brick making machines, along with insights into the solutions provided by Aichen Company.

Materials Used in Pavement Brick Making Machine

The manufacturing of pavement brick making machines involves the use of various materials, each serving a specific purpose to ensure durability, efficiency, and cost-effectiveness. Key materials include:

• Steel: High-grade steel is predominantly used in frame construction due to its strength and resistance to wear and tear. ASTM A36 is commonly preferred for its excellent welding properties and toughness.
• Cast Iron: Components such as molds and some structural parts are often made from cast iron due to its compressive strength. The use of gray iron (ASTM A48) provides good vibration damping.
• Rubber: Rubber is employed in vibration damping systems and certain machine seals, ensuring reduced maintenance and enhanced longevity.
• Copper: Used in electrical components, copper ensures efficient electrical conductivity and is essential for the machine’s control system.
• Polymer Compounds: Advanced polymer materials are used for non-metallic parts due to their resistance to corrosion and light weight.

Key Components of Pavement Brick Making Machine

The functioning of a pavement brick making machine relies on several critical components, including:

• Hydraulic System: Comprises hydraulic pumps and cylinders made of robust materials like high-strength steel to handle pressures up to 350 bar.
• Molding System: Utilizes precision-engineered molds, often made from tempered steel, to shape bricks with uniform dimensions (e.g., 200x100x60 mm).
• Control Panel: Typically involves a mix of hardware and software, ensuring precise control of operations. Uses PLC systems with real-time feedback loops.
• Conveyor System: Made from aluminium or stainless steel, ensuring smooth material flow and handling.
• Vibration Table: Uses high-resilience springs and an electric motor to ensure consistent compaction, generally operated at frequencies between 50 to 60 Hz.

Aichen Company Solutions

Aichen Company has emerged as a leader in providing advanced solutions for pavement brick making machines. Their offerings focus on enhancing efficiency, durability, and customization.

• Custom Mold Designs: Providing bespoke mold designs based on specific customer needs, utilizing CNC machining for precision.
• Enhanced Control Systems: Integrates IoT capabilities for remote monitoring and diagnostics, facilitating predictive maintenance.
• Eco-Friendly Materials: Pioneering the use of recycled materials in non-structural components to promote sustainability.
• Energy Efficiency: Designs utilizing energy-efficient motors that reduce consumption by up to 30% without compromising performance.

References

1. ASTM International. (2018). Standard Specification for General Requirements for Rolled Steel Plates, Shapes, Sheet Piling, and Bars for Structural Use. ASTM A6/A6M-19.
2. Muhammad, A., & Lee, J. (2020). Advancements in Brick Making Technology: A Review. Journal of Construction Engineering, 8(3), 234-250.
3. Aichen Company. (2023). Innovative Solutions for Brick Making Machines. Aichen Technical White Paper.